{"id":9778,"date":"2021-06-18T17:41:17","date_gmt":"2021-06-18T17:41:17","guid":{"rendered":"https:\/\/blog.infraspeak.com\/?p=9778"},"modified":"2026-04-02T18:37:09","modified_gmt":"2026-04-02T18:37:09","slug":"como-escolher-a-estrategia-de-manutencao-certa","status":"publish","type":"post","link":"https:\/\/blog.infraspeak.com\/pt-br\/como-escolher-a-estrategia-de-manutencao-certa\/","title":{"rendered":"Como escolher a estrat\u00e9gia de manuten\u00e7\u00e3o certa (com 4 perguntas)"},"content":{"rendered":"<div id=\"bsf_rt_marker\"><\/div><p><span style=\"font-weight: 400;\">Isto pode te surpreender, mas a manuten\u00e7\u00e3o preventiva nem sempre \u00e9 a op\u00e7\u00e3o certa. Por mais que a gente defenda uma manuten\u00e7\u00e3o antecipada, temos que admitir que a manuten\u00e7\u00e3o preventiva requer muito tempo e m\u00e3o de obra. A manuten\u00e7\u00e3o preventiva em excesso vai te deixar sobrecarregado e com dificuldades em responder a pedidos de emerg\u00eancia, al\u00e9m de representar uma despesa enorme. Ent\u00e3o, se\u00a0apostar todas as fichas na manuten\u00e7\u00e3o preventiva n\u00e3o \u00e9 o mais correto, qual \u00e9 a estrat\u00e9gia certa para voc\u00ea?<\/span><\/p>\n<h2><b>Conhe\u00e7a os diferentes tipos de manuten\u00e7\u00e3o<\/b><\/h2>\n<p>Existem tr\u00eas tipos cl\u00e1ssicos de manuten\u00e7\u00e3o \u2014 corretiva, preventiva e preditiva. De acordo com engenheiros de confian\u00e7a, um programa de manuten\u00e7\u00e3o eficaz deve ter um equil\u00edbrio entre manuten\u00e7\u00e3o preditiva (55-44%), preventiva (35-25%) e corretiva (10%). Para implementar essa estrat\u00e9gia de forma eficiente, \u00e9 essencial contar com um <a href=\"https:\/\/infraspeak.com\/pt-br\/plataforma\/software-gestao-de-ativos\">software gest\u00e3o de ativos<\/a> adequado. Mas qual delas voc\u00ea deve usar e para qu\u00ea?<\/p>\n<p>Para alcan\u00e7ar esse equil\u00edbrio ideal entre os diferentes tipos de manuten\u00e7\u00e3o, \u00e9 fundamental contar com ferramentas adequadas de gest\u00e3o. Um <a href=\"https:\/\/infraspeak.com\/pt-br\/solucoes\/software-cafm\">software CAFM<\/a> integra todas as funcionalidades necess\u00e1rias para planejar, executar e monitorar essas estrat\u00e9gias de forma coordenada.<\/p>\n<p><span style=\"font-weight: 400;\">Antes de chegarmos a essa resposta, vamos analisar os diferentes tipos de manuten\u00e7\u00e3o:<\/span><\/p>\n<h4>Manuten\u00e7\u00e3o corretiva ou &#8220;usar at\u00e9 estragar&#8221;<\/h4>\n<p><span style=\"font-weight: 400;\">Em vez de colocar muitos recursos na preven\u00e7\u00e3o de danos, basta esperar que elas aconte\u00e7am e lidar com as consequ\u00eancias mais tarde. Normalmente, isto leva a repara\u00e7\u00f5es caras, para n\u00e3o falar dos danos prolongados que interrompem e perturbam os servi\u00e7os. Contudo, h\u00e1 um momento certo para tudo \u2014 incluindo, como veremos, para a manuten\u00e7\u00e3o corretiva.<\/span><\/p>\n<p><a href=\"https:\/\/2767973.fs1.hubspotusercontent-na1.net\/hubfs\/2767973\/%5BBR%5D%20Reactive%20Maintenance%20Whitepaper.pdf\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-9701\" src=\"https:\/\/blog.infraspeak.com\/wp-content\/uploads\/2019\/05\/BR-Whitepaper-Manuten\u00e7\u00e3o-Corretiva-1.png\" alt=\"Como evitar a manuten\u00e7\u00e3o corretiva\" width=\"1200\" height=\"628\" \/><\/a><\/p>\n<h4><strong>Manuten\u00e7\u00e3o preventiva, que evita danos<\/strong><\/h4>\n<p><span style=\"font-weight: 400;\">Pode ser baseada no tempo (realizada periodicamente, em intervalos de tempo espec\u00edficos) ou baseada na utiliza\u00e7\u00e3o (a manuten\u00e7\u00e3o \u00e9 feita apenas quando os ativos atingem determinados limites). Este tipo de manuten\u00e7\u00e3o est\u00e1 ligado \u00e0 redu\u00e7\u00e3o do downtime e \u00e9 f\u00e1cil de programar com um <a href=\"https:\/\/infraspeak.com\/pt-br\/solucoes\/software-cmms\">software CMMS<\/a>, mesmo a longo prazo, mas comporta riscos de manuten\u00e7\u00e3o excessiva. Vem tamb\u00e9m com custos iniciais, embora geralmente se traduzam num ROI elevado.<\/p>\n<h4><strong>Monitoramento com base em condi\u00e7\u00e3o\u00a0<\/strong><\/h4>\n<p><span style=\"font-weight: 400;\">E se pud\u00e9ssemos evitar o excesso de manuten\u00e7\u00e3o? As <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/9-tecnicas-de-manutencao-com-base-na-condicao\/\">t\u00e9cnicas de monitoramento da condi\u00e7\u00e3o<\/a>\u00a0tem o objetivo de encontrar ao momento certo para a manuten\u00e7\u00e3o. O problema \u00e9 que o monitoramento da condi\u00e7\u00e3o pode ser t\u00e3o simples como usar uma vareta para verificar o n\u00edvel do \u00f3leo, ou t\u00e3o complexa como a an\u00e1lise de circuitos de motores. Em outras palavras, pode ser barata ou ter elevados custos iniciais. Decidir se compensa ou n\u00e3o o investimento varia muito de ativo para ativo.<\/span><\/p>\n<h4>Manuten\u00e7\u00e3o preditiva<\/h4>\n<p><span style=\"font-weight: 400;\">N\u00e3o deve ser confundida com <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/9-tecnicas-de-manutencao-com-base-na-condicao\/\">monitoramento da condi\u00e7\u00e3o<\/a>, embora a <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/manutencao-preditiva\/\">manuten\u00e7\u00e3o preditiva<\/a> n\u00e3o seja poss\u00edvel sem ela. A manuten\u00e7\u00e3o preditiva analisa os dados recolhidos com m\u00e9todos de monitoramento da condi\u00e7\u00e3o e utiliza algoritmos para prever quando o dano est\u00e1 acontecendo. \u00c9 uma estrat\u00e9gia muito promissora, mas traz inevitavelmente custos elevados \u2014 tanto para desenvolver os algoritmos, como para instalar dispositivos avan\u00e7ados de monitoramento da condi\u00e7\u00e3o.<\/span><\/p>\n<h4>Manuten\u00e7\u00e3o centrada na confiabilidade (RCM)<\/h4>\n<p>Em vez de uma estrat\u00e9gia, a manuten\u00e7\u00e3o centrada na confiabilidade \u00e9 uma abordagem. Continua dependendo da manuten\u00e7\u00e3o corretiva, preventiva e preditiva. Esta abordagem \u00e9 centrada no reconhecimento das falhas que mais comprometem o sistema e na ado\u00e7\u00e3o da melhor estrat\u00e9gia para cada ativo cr\u00edtico. A ideia \u00e9\u00a0<b>construir uma infraestrutura confi\u00e1vel\u00a0<\/b>com a m\u00e1xima disponibilidade, mantendo os custos de manuten\u00e7\u00e3o sob controle. E tudo come\u00e7a com <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/manutencao-centrada-fiabilidade\/\">7 perguntas<\/a>.<\/p>\n<p>Em ambientes corporativos e industriais complexos, a implementa\u00e7\u00e3o dessas abordagens requer uma vis\u00e3o integrada de toda a infraestrutura. Um <a href=\"https:\/\/infraspeak.com\/pt-br\/solucoes\/software-gestao-facilities\">software gest\u00e3o de facilities<\/a> permite coordenar diferentes estrat\u00e9gias de manuten\u00e7\u00e3o de forma centralizada, garantindo m\u00e1xima disponibilidade dos ativos cr\u00edticos.<\/p>\n<h4>Manuten\u00e7\u00e3o produtiva total (TPM)<\/h4>\n<p><span style=\"font-weight: 400;\">Outra abordagem, em que cada operador fica respons\u00e1vel pelo seu equipamento. O objetivo final da <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/total-productive-maintenance\/\">TPM<\/a>, como \u00e9 conhecida, \u00e9 zero downtime, zero defeitos e zero acidentes. \u00c9 sustentada por <a href=\"https:\/\/blog.infraspeak.com\/pt-br\/8-pilares-tpm\/\">8 pilares<\/a> e est\u00e1 intimamente ligada \u00e0 Ind\u00fastria 4.0.<\/span><\/p>\n<h2><b>Como escolher a estrat\u00e9gia de manuten\u00e7\u00e3o correta?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">N\u00e3o queremos simplificar muito. Contudo, em geral, voc\u00ea pode decidir a estrat\u00e9gia de manuten\u00e7\u00e3o certa com base nestas 4 perguntas:<\/span><\/p>\n<ul>\n<li><b>O custo total do dano excede os custos de manuten\u00e7\u00e3o?<\/b><\/li>\n<li><b>Cada tarefa resolve um modo de falha espec\u00edfico?<\/b><\/li>\n<li><b>Aborda a falha no ponto \u00f3timo?<\/b><\/li>\n<li><b>\u00c9 a op\u00e7\u00e3o mais barata e mais eficaz para esse modo de falha?<\/b><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Antes de responder a cada uma destas perguntas, consulte:<\/span><\/p>\n<ul>\n<li><b>matriz de criticidade<\/b><\/li>\n<li><b>dados hist\u00f3ricos, incluindo dados de manuten\u00e7\u00e3o preventiva vs. dados de repara\u00e7\u00e3o<\/b><\/li>\n<li><b><a href=\"https:\/\/blog.infraspeak.com\/pt-br\/analise-de-causa-raiz\/\">an\u00e1lise de causa raiz<\/a> (FMEA, FTA, 5 Porqu\u00eas) para as falhas comuns<\/b><\/li>\n<\/ul>\n<h4><strong><em>Se o custo do dano n\u00e3o excede os custos de manuten\u00e7\u00e3o<\/em><\/strong><\/h4>\n<p><span style=\"font-weight: 400;\">O custo do dano deve levar em conta as perdas na produ\u00e7\u00e3o, potenciais multas e o custo da repara\u00e7\u00e3o. Se o total for inferior ao custo da manuten\u00e7\u00e3o, ent\u00e3o \u00e9 mais barato e f\u00e1cil de resolver \u2014 considere a aplica\u00e7\u00e3o de manuten\u00e7\u00e3o corretiva.<\/span><\/p>\n<p><span style=\"font-weight: 400;\"><span style=\"text-decoration: underline;\">Aten\u00e7\u00e3o: outros fatores incalcul\u00e1veis, tais como seguran\u00e7a e conformidade, tamb\u00e9m devem ser considerados. Para garantir o cumprimento de normas e regulamenta\u00e7\u00f5es, \u00e9 recomend\u00e1vel utilizar um <a href=\"https:\/\/infraspeak.com\/pt-br\/plataforma\/conformidade\">software de compliance<\/a> integrado. Contudo, se o ativo tiver uma classifica\u00e7\u00e3o de criticidade alta, \u00e9 improv\u00e1vel que o custo do dano n\u00e3o exceda os custos de manuten\u00e7\u00e3o.<\/p>\n<p>Quando se trata de ativos distribu\u00eddos geograficamente ou equipes que atuam em diferentes locais, a coordena\u00e7\u00e3o das atividades de manuten\u00e7\u00e3o torna-se ainda mais desafiadora. Nestes casos, um <a href=\"https:\/\/infraspeak.com\/pt-br\/solucoes\/software-field-service-management\">software field service management<\/a> \u00e9 essencial para garantir que as estrat\u00e9gias definidas sejam executadas de forma eficiente no campo.<\/p>\n<h4><em><strong>Se uma a\u00e7\u00e3o de manuten\u00e7\u00e3o n\u00e3o resolve um modo de falha espec\u00edfico<\/strong><\/em><\/h4>\n<p><span style=\"font-weight: 400;\">Provavelmente voc\u00ea est\u00e1 realizando manuten\u00e7\u00e3o em excesso. Reavalie a matriz de criticidade e decida se essa a\u00e7\u00e3o de manuten\u00e7\u00e3o pode ser executada pelo funcion\u00e1rio que opera esse equipamento.<\/span><\/p>\n<h4><em><strong>Se n\u00e3o aborda a falha no ponto \u00f3timo<\/strong><\/em><\/h4>\n<p><span style=\"font-weight: 400;\">\u00c9 prov\u00e1vel que esteja novamente realizando excesso de manuten\u00e7\u00e3o. Se for manuten\u00e7\u00e3o preventiva, reavalie o plano para ver se pode mudar de manuten\u00e7\u00e3o baseada no tempo para manuten\u00e7\u00e3o baseada na utiliza\u00e7\u00e3o.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Outra op\u00e7\u00e3o \u00e9, evidentemente, o monitoramento do estado ou a manuten\u00e7\u00e3o preditiva. Mas n\u00e3o se esque\u00e7a da primeira pergunta: o custo do dano excede os custos de manuten\u00e7\u00e3o? Calcule custos, compare diferentes t\u00e9cnicas e tome uma decis\u00e3o.<\/span><\/p>\n<p>Independentemente da estrat\u00e9gia escolhida, a execu\u00e7\u00e3o eficaz de qualquer programa de manuten\u00e7\u00e3o depende do controle adequado de pe\u00e7as e materiais. Um <a href=\"https:\/\/infraspeak.com\/pt-br\/solucoes\/software-gestao-estoque\">software gest\u00e3o de estoque<\/a> integrado ao sistema de manuten\u00e7\u00e3o garante que voc\u00ea tenha as pe\u00e7as certas no momento certo, evitando atrasos e custos desnecess\u00e1rios.<\/p>\n<h4><em><strong>Se n\u00e3o \u00e9 a op\u00e7\u00e3o mais rent\u00e1vel<\/strong><\/em><\/h4>\n<p><span style=\"font-weight: 400;\">Se uma estrat\u00e9gia de manuten\u00e7\u00e3o for cara, mas eficaz, especialmente quando se trata de ativos de alta criticidade ou de ativos dif\u00edceis de reparar (baixa capacidade de manuten\u00e7\u00e3o), mantenha-a. Se a efic\u00e1cia \u00e9 limitada, considere mudar para o monitoramento da condi\u00e7\u00e3o (para ativos cr\u00edticos) ou manuten\u00e7\u00e3o corretiva (se as repara\u00e7\u00f5es s\u00e3o r\u00e1pidas e baratas).<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Se tem muitos ativos cr\u00edticos, responda \u00e0s 7 perguntas da RCM. Isto far\u00e1 com que voc\u00ea se concentre nos ativos mais cr\u00edticos \u2014 e depois volte aqui para decidir qual \u00e9 a estrat\u00e9gia de manuten\u00e7\u00e3o correta para cada um deles.<\/span><\/p>\n<h2><b>Resumo\u00a0<\/b><\/h2>\n<ul>\n<li>se um ativo for dif\u00edcil de monitorar\u00a0<em>e\u00a0<\/em>o custo do dano \u00e9 baixo, use at\u00e9 estragar;<\/li>\n<\/ul>\n<ul>\n<li>se um ativo for dif\u00edcil de monitorar (ou o or\u00e7amento n\u00e3o permite manuten\u00e7\u00e3o preditiva),\u00a0<em>mas\u00a0<\/em>o custo do dano \u00e9 alto, recomendamos manuten\u00e7\u00e3o preventiva baseada no tempo;<\/li>\n<\/ul>\n<ul>\n<li>se um ativo for f\u00e1cil de monitorar\u00a0<em>e\u00a0<\/em>o custo do dano for baixo, opte pela manuten\u00e7\u00e3o baseada na condi\u00e7\u00e3o;<\/li>\n<\/ul>\n<ul>\n<li>se a condi\u00e7\u00e3o de um ativo for f\u00e1cil de monitorar e o custo do dano \u00e9 alto, a manuten\u00e7\u00e3o preditiva provavelmente compensa.<\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Pensa que voc\u00ea j\u00e1 tem uma estrat\u00e9gia de manuten\u00e7\u00e3o impec\u00e1vel? Efici\u00eancia n\u00e3o \u00e9\u00a0<em>apenas<\/em> a estrat\u00e9gia certa, mas tamb\u00e9m a forma como a executa. Fale com um dos nossos especialistas e veja como uma plataforma inteligente de gest\u00e3o de manuten\u00e7\u00e3o pode ajudar.<\/span><\/p>\n\t\t<div data-elementor-type=\"page\" data-elementor-id=\"20186\" class=\"elementor elementor-20186 elementor-20144\" data-elementor-post-type=\"elementor_library\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3e28788c banner e-flex e-con-boxed e-con e-parent\" data-id=\"3e28788c\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-12c2a413 e-con-full e-flex e-con e-parent\" data-id=\"12c2a413\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3ce61af elementor-widget elementor-widget-heading\" data-id=\"3ce61af\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-heading-title elementor-size-default\">Processos de manuten\u00e7\u00e3o ineficientes?<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e0d6cb2 elementor-widget elementor-widget-heading\" data-id=\"e0d6cb2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-heading-title elementor-size-default\">N\u00e3o com a Infraspeak.<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1cc5099d elementor-mobile-align-justify elementor-widget elementor-widget-button\" data-id=\"1cc5099d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/infraspeak.com\/pt-br\/demo\" target=\"_blank\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Pedir uma demo<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-55aa4726 e-flex e-con-boxed e-con e-parent\" data-id=\"55aa4726\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-73ceb7b5 elementor-widget elementor-widget-image\" data-id=\"73ceb7b5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"600\" height=\"641\" src=\"https:\/\/blog.infraspeak.com\/wp-content\/uploads\/2023\/02\/people_demo.webp\" class=\"attachment-large size-large wp-image-20149\" alt=\"\" srcset=\"https:\/\/blog.infraspeak.com\/wp-content\/uploads\/2023\/02\/people_demo.webp 600w, https:\/\/blog.infraspeak.com\/wp-content\/uploads\/2023\/02\/people_demo-281x300.webp 281w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n","protected":false},"excerpt":{"rendered":"<p>Isto pode te surpreender, mas a manuten\u00e7\u00e3o preventiva nem sempre \u00e9 a op\u00e7\u00e3o certa. Por mais que a gente defenda uma manuten\u00e7\u00e3o antecipada, temos que admitir que a manuten\u00e7\u00e3o preventiva requer muito tempo e m\u00e3o de obra. Ent\u00e3o, se\u00a0apostar todas as fichas na manuten\u00e7\u00e3o preventiva n\u00e3o \u00e9 o mais correto, qual \u00e9 a estrat\u00e9gia certa para voc\u00ea?<\/p>\n","protected":false},"author":54,"featured_media":9665,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":"","_wp_rev_ctl_limit":""},"categories":[366],"tags":[],"class_list":["post-9778","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-manutencao"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Como escolher a estrat\u00e9gia de manuten\u00e7\u00e3o certa (com 4 perguntas) &#8226; Infraspeak Blog<\/title>\n<meta name=\"description\" content=\"N\u00e3o, a estrat\u00e9gia de manuten\u00e7\u00e3o certa nem sempre \u00e9 a manuten\u00e7\u00e3o preventiva. 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